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  1. #1
    QLD Administrator AdReNaLiN's Avatar
    Generation
    4th Gen
    Model
    Si 4ws
    Join Date
    May 2003
    Location
    Queensland
    Posts
    4,083

    AdReNaLiN's Turbo Thread

    Index:

    Page 1: Turbo Test Fitment
    Page 2: Start of Gauge Pod Build
    Page 4: Swaybar Brackets Welded
    Page 6: Gauge Pod Test Fitment
    Page 7: Gauge Pod Test Painted Grey
    Page 8: Dump Pipe Mock Up
    Page 9: S2k Steering Wheel, Oil Lines, Injectors, Fuel Rail, High Flow Cat/Flex, Air Filter, Graffiti, Dump Pipe Contd.
    4th Gen Section: Endlink Modification / Poly Bushings
    4th Gen Section: 4WS ECU Soldering Fix
    Suspension Section: Increasing Prelude Castor
    Page 13: Compression Test Results
    Page 13: Dump Pipe Complete!
    Page 15: H22 Head Removed, Painted Turbo/Wastegate Housing, Gauge Pod Sanding
    Page 15: H22 Head Flowbench Test Results
    Page 15: H22 Head Reconditioned / Ported & Polished
    Page 16: Sickaflex 255 Motor Mounts with ES Inserts
    Page 16: Painted Gearbox/Engine Brackets & Removed Oil Squirters/Oil Pump
    Page 17: The car is in the shed! H23 crank bolt/pulley pics.
    Page 20: A long weekend spent working on the car... The H23 engine comes out!
    Page 21: H23 Engine is dissasembled - Removed rest of broken crank bolt.
    Page 21: Catch Can / Crank Case Evacuation Plans.
    Page 22: Enginebay Wire Tuck / Cleanup
    Page 23: Walbro Fuel Pump Install / More Engine Bay / Pistons & Rods Arrived!
    Page 24: Intercooler Installed / Header Wrapped Dump Pipe
    Page 25: Heat Wrapped Turbo Manifold
    Page 26: Engine is back from the shop... Honed/Balanced
    Page 26: Engine assembly has started. Installed Crank.
    Page 26: Pistons Installed.
    Page 26: Oil Pump/Balancer Shaft Gears / Water Pump / Oil Baffle and Pickup Installed.
    Page 26: Timing Belt Gears / H23-Vtec Specific Information / Removal of Oil Restrictor / Installed ARP Studs
    Page 27: Head Installed. Cam gears.
    Page 27: Intake Manifold Modificaton / Hondata Gasket / Braided Oil Cooler Lines / Turbo Manifold Installed/Cam Gears Installed.
    Page 28: Timing Belt Installed / Turbo Installed / Valve clearance adjustment
    Page 29: Fuel Rail / Injectors / Intake Manifold / Throttle Body / Themostat / Valve Cover
    Page 30: Wire Tuck Sneek Peek / Modified Valve Cover / Turbo Oil Feed Line
    Page 30: Aluminium Radiator / EGR Blockoff Plate
    Page 31: Stitch Welded Seams
    Page 32: Weld Filled Holes / Painted Brake Booster / Valve Cover Tease
    Page 32: Engine Bay Shaving
    Page 34: More Engine Bay Shaving (Bodyfiller Applied)
    Page 35: Even More Engine Bay Shaving (Bodyfiller Applied)
    Page 36: Clutch / Flywheel
    Page 37: Engine Test Fit
    Page 38: Started Primering / Large Holes Filled
    Page 39: Enginebay Primered Ready for Paint! Moved the car to the painter's shed and masked it off.
    Page 40: Enginebay Painted! Finally!
    Page 41: Enginebay Paint Sealed and Waxed
    Page 42: Interior Removal (preparation for JDM Climate Control)
    Page 42: Dash Removed
    Page 43: JDM Climate Control Wiring / Brake Booster & Master Cyl Installed / Clutch Cyl Installed / Alarm Removed
    Page 43: ARP Enginebay Hardware / Tidied Up Wiring / Remote Boot Release / Sound Deadening / Brake Master Cyl Comparison / ProjectMu Brake Stopper
    Page 44: Hard Brake Line Flaring / Hardline Cutting / Brake Flare Nut
    Page 44: Brake Master Cylinder Installed / New Nuts and Bolts
    Page 44: How to Solder Wires and Heatshrink / Split loom
    Page 44: Flashtac Boot / Sound Deadening
    Page 45: ECU Soldered & Installed / More Wire Tucking / Clutch Slave Cyl / Interior Wiring loomed / Stereo Installed & Re-wired / Bride Rails / Recaro Seats
    Page 46: Dashboard Installed / Climate Unit
    Page 47: Neptune Tunerview Install
    Page 47: Intercooler Couplers
    Page 47: Tweeter Repair / Amp Install / Ultra Racing Fender Braces Install
    Page 48: Intercooler Pipe Mockup / AC lines mockup
    Page 49: Tucked Charcoal Canister / Power Steer Cooler / Power Steer Reservior / Cruise Control Tuck
    Page 50: Brembo Brakes / Aircon Tuck / Power Steering Tuck / Engine Installed!
    Page 52: More Brembo Brakes
    Page 52: Mugen Shift Knob / OEM Car Cover / OEM Car Bra
    Page 54: Bumper / Hood / Fender Fitment & Clearance Test
    Page 54: Intercooler Pipe Mockup
    Page 55: Intercooler Pipe Photoshop Colour Mockup
    Page 56: More Intercooler Pipe Mockup
    Page 57: Front Engine Mount Mockup
    Page 58: Front Engine Mount Fabrication
    Page 58: Coolant Hoses
    Page 59: More Intercooler Pipe / Ignition System / Vac & Coolant Blockoff
    Page 60: A Few Nostalgia Pics
    Page 60: Intercooler Pipes Mockup Finished!
    Page 61: Battery Mount Odyssey PC680
    Page 63: Radiator Hoses
    Page 64: Pulleys / Boost Control Solenoid / Shifter Cables
    Page 65: Engine First Start Video!
    Page 66: Tuning Setup / Gauge Displays / Power Steering / Belts & Pulleys / Temporary AG Pipe Exhaust
    Page 66: Carpet & Seats Installed
    Page 67: More Interior / Fuel Pressure Gauge / Door Trims / Coolant Fitting / Subwoofer Console
    Page 68: Dash & Gauges Completely Fitted
    Page 68: Intercooler Piping Completely Fitted / Radiator Fitted
    Page 69: Heater Tap & New Shift Cables
    Page 69: Driveshafts / Rebuilt Front Struts / Boost Leak Pressure Testing / Injector Seals
    Page 70: Welded Small Manifold Leak / Fixed Suspension / Bled Brakes
    Page 71: Headlights Installed / Interior Installed / Rear Seats Installed / Seatbelts Installed
    Page 71: Custom LED Indicator Housings
    Page 72: First Drive In 2yrs
    Page 73: Bonnet Heat Shield / DEI Reflect-a-gold
    Page 75: Wastegate Vacuum Hose Theory
    Page 75: Turbo Manifold Cracked / Car Detailed for Wedding
    Page 76: Purchased a new Wastegate
    Page 77: Exhaust Leak Results / Old Turbo Setup Removed
    Page 78: New Turbo arrived! GT3071R with Tial Turbine Housing
    Page 81: New Collector Fabrication
    Page 81: New Top Mount Turbo Manifold Fabrication

    Yes its time... I have the H22 motor out and on an engine stand... The turbo sitting nicely in its place. I will let the pictures show more detail.







    And to prove its actually my motor, here's Ian and I with the beautiful beast.


  2. #2
    Mugenator skinnyboy's Avatar
    Generation
    4th Gen
    Model
    Hybrid S and VTiR
    Join Date
    Apr 2005
    Location
    Victoria
    Posts
    3,036
    good work sunshine!

    Full specs and plans please!


  3. #3
    Generous Lover VCobra's Avatar
    Generation
    3rd Gen
    Model
    Si 4ws
    Join Date
    Aug 2006
    Location
    South Australia
    Posts
    2,715
    Woah that looks insane! like an alien poo. But in a good way!

    I believe it's urs, but standing next to it isn't sufficent evidence. I wanna see it in all the way! A dollar for everytime I've said that and I'd be turbo'n my lude....
    Quote Originally Posted by PeachExperiment View Post
    Its good to be king!!!!

  4. #4
    Gold Member andy's Avatar
    Generation
    Other Honda
    Join Date
    Mar 2006
    Location
    New South Wales
    Posts
    2,974
    i likeee!!!!!

    nice work
    "If sparks don't fly your rides' too high"

  5. #5
    Senior Member phantomgrey's Avatar
    Generation
    4th Gen
    Model
    Si 4ws
    Join Date
    Mar 2007
    Location
    Queensland
    Posts
    598
    looks like a serious setup, internals?
    its not the speed that hurts......Its the sudden stop......

  6. #6
    Silver Member PreludeTAS's Avatar
    Generation
    4th Gen
    Model
    Si-VTEC
    Join Date
    May 2006
    Location
    New South Wales
    Posts
    1,863
    Wow, that engine has haemhorroids! Nice work brudda

  7. #7
    QLD Administrator AdReNaLiN's Avatar
    Generation
    4th Gen
    Model
    Si 4ws
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    May 2003
    Location
    Queensland
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    Quote Originally Posted by skinnyboy View Post
    good work sunshine!

    Full specs and plans please!
    Nope... teaser for now

  8. #8
    PA Janitor Bob's Avatar
    Generation
    3rd Gen
    Model
    Si 4WS - B Spec
    Join Date
    Jan 2006
    Location
    Western Australia
    Posts
    11,090
    Its about time you started a progress thread. Looking good.

  9. #9
    QLD Administrator AdReNaLiN's Avatar
    Generation
    4th Gen
    Model
    Si 4ws
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    May 2003
    Location
    Queensland
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    Thanks Bobby, this mani/turbo has been sittin in my bedroom a long time.

    Thought I'd crack her out for a test fit up... I have to shave a very small amount off the front motor mount where the turbo doesnt quite clear it, but its nothing that would compromise the strength of the mount at all.

    PS:
    Someone buy my gearbox!

  10. #10
    Senior Member luda89's Avatar
    Generation
    3rd Gen
    Model
    2.0 Si 4ws
    Join Date
    Sep 2006
    Location
    Queensland
    Posts
    689
    are those welds on the exhuast manifold going to cut it???

    they look a bit dodgey, just blogged on there??
    Honda, Naturally Aspirated

  11. #11
    PA Resident typevu's Avatar
    Generation
    Non Honda
    Join Date
    Oct 2004
    Location
    South Australia
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    3,859
    Nice work! Looks like some kind of evil contraption hanging off the side of the engine haha but looks nuts!

  12. #12
    QLD Administrator AdReNaLiN's Avatar
    Generation
    4th Gen
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    Si 4ws
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    May 2003
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    Queensland
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    4,083
    Quote Originally Posted by luda89 View Post
    are those welds on the exhuast manifold going to cut it???

    they look a bit dodgey, just blogged on there??
    Do you know what constitutes a "good weld"? Just because a weld looks "pretty" doesnt mean its a good weld, and vice versa.

  13. #13
    Tuffcorator xmkydx's Avatar
    Generation
    4th Gen
    Model
    S
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    Sep 2006
    Location
    Victoria
    Posts
    1,978
    wow nice manifold! whats the turbo from? is it a wrx one like some other ludes have used? looks like it should snuggle in quite nicely behind the rad.

    PM me for all your car audio and other miscellaneous installation needs.

  14. #14
    Silver Member Phatlude's Avatar
    Generation
    4th Gen
    Model
    S
    Join Date
    Mar 2007
    Location
    Queensland
    Posts
    1,143
    Lol u have the same turbo as me on my lude. T04E. Man i hope u got some heat shrouding for ur radiator hose lol. Hey who did ur manifold? I wanna get a custom one made up for my car but its a F22A. I got Quoted $650 from 999 automotive. What are ur thoughts?

  15. #15
    QLD Administrator AdReNaLiN's Avatar
    Generation
    4th Gen
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    Si 4ws
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    4,083
    The manifold is perfect, the turbo only just touches the front motor mount which I will shave a little off.

    T04E's come in a number of different sizes mate. Look at the AR measurement.

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